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crestone, BIN2BOOT DOES work. There are several people here with new Dreamcast units (post-OCT00) that have verified that it works.
You ***MUST*** use the version I posted the link to if you expect it to work. Any earlier version of BIN2BOOT will probably not work, or at least they won't work well.
The other possibility is the DJ 3.5 you're using. It may not burn the image the same way as DJ 3.0, but most likely it has to do with the fact that you've probably changed settings in your DJ that are effecting the success of your burn.
One way to get a clue to whether it's the Dreamcast or Disc Juggler... Check the disc you burned using your CDROM drive (or CDRW). Examine its contents in Windows Explorer and if you see an AUDIO disc or a blank disc with 648mb of "FREE SPACE", you have a bad burn, period. Look at DJ as the culprit. If you see files as though it were a CDROM disc, then the Dreamcast unit may not like the format.
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