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I don't see why you can't use the IP.BIN if one is already there. Just be sure you use BINHACK to patch the IP.BIN/1st_READ.BIN files to an offset of "0,0".
I've recreated selfboot discs from .CDI files I couldn't burn with Disc Juggler, and most of the time there's no IP.BIN available on the disc. When I have found there isn't an IP.BIN file, I was able to grab the blank IP.BIN from a package called "zerotools.zip". You can find zerotools on the DC CopyWorld website listed in the button above. I didn't make any changes to the IP.BIN other than to run BINHACK.
Also, instead of using Disc Juggler/CDIrip/Isobuster combination, why not just use ISOBUSTER to rip the disc from your drive (it works and actually defaults to your CD burner drive!). Actually, the only reason to actually RIP the files using ISOBUSTER is if there's audio files... The disc should read in your CDROM drive and you can just copy the entire disc's files & directories to your hard drive using Windows Explorer.
Just food for though.
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