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All sorted 100% now it was a combination of two things.
1. Bad media, I had bought a 100 tube of media and a LOT of it was bad, onr disc even had data on it. Since I changed media I have not had one failure (since I discovered my mistake in burning see No.2. The supplyer changed the media with no questions and even credited me for all the coasters.
2. I use smartripper to copy the DVD to the PC's HDD then IfoEdit to strip it to movie only. Where I went wrong was that I was not dooing a "Get VTS Sectors" before burning, since I have been dooing that I have not had a single failure.
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